Lead - Printing, Shirwal, ACG Capsules

Line Lead -

• Monitoring and verifying all shift activities (Manning ,Execution of Post Production Planning ) for the allocated lines
• Prepare shift machine performance report for the allocated lines to support HOD/Incharge for decision making
• Implement Quality corrections (Ink Viscosity, Camera challenge test ,(NOU test etc) to minimize Printing defects & achieve the target AFOE@Despatch
• Ensures that all requirements (Material, Condition)are in place for Colour Change
• Monitor ATS Operation with Production and Quality
• Check line clearance of ATS, Printing, Camera, FCS machines as per SOP
• Monitors Print and Camera Process parameters to ensure desired quality is achieved
• 100% SAP entries of Dips & Counting and printing confirmation and downtime for that shift is to get right information from SAP.
• Supervise the color change with required cGMP and GDP requirements
• Co- ordination with interfacing functions in case of colour change, Machine downtime to run Line efficiently with no backlog/WIP
• Monitor and provide feedback to production line WIP for batch cut off.
• Ensure all the necessary Material for the shift is available for Printing (Shift Plan, CC plan, MR,RR ,Spare availability ,ink ,clothes, IPA ,Packing material (Types of box, polybag , fractionated material etc) to ensure Line runs efficiently
• Communicate Online rejection analysis (Attribute defects  to Production and Printing defects to Line operator) to maintain consistent quality
• Wherever required execute Camera teaching and challenge  test in presence of QC
• Ensure proper SOP is followed, with cGMP and Regulatory guidelines  for  regular and Audit compliance
• CAPA or complaints is to be communicated to associates in meetings to prevent it for next supply
• Implementation of continuous improvement actions which are reviewed by Section head for future smooth operations
• Optimize consumption of consumable and non-consumable to reduce losses
• Training of operators for multi-skilling for people development.
• People Development – Contract training/down the line as required. Interview process for down the line jointly with the Team lead
• Highlighting of internal stranger complaints in regular meetings to ensure no future failure occurs
• Review of shift documents.
• Plan and give training to the operators on GDP.
• Ensure associate are attending training on GMP % DI policy.
• Ensure adherence to safety guidelines/ Environment Management System - ISO14001-2015 / Occupational Health and Safety - ISO45001-2018, c-GMP, regulatory & statutory compliances, TPM and other applicable norms.