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Strategic and planning
- Daily shopfloor planning,Man machine loading
- Prepare load plan according to load given by PPC
- Report daily production and target failure analysis to manager
- Prepare load projection on key resources for timely action to avoid bottle neck
- Maintain OTDIF and carryout load balancing to achieve the same
Functional
Core:
- Carryout RRCA and prepare CAPA for rework/rejection
- Understand and resolve technical issues before start of machining
- Have good knowledge of machining process of VMC,HMC,5AXIS,VTL,Grinding,and conventional machining
- Good knowledge of GD&T
- Knowledge of cutting tools,holders,reamers and work holding devices
- CAM programming knowledge and must have done VMC program for 3 axis job
- Good knowledge of process parameters feed,speed,depth of cut and its impact on machining
- Knowledge on various types of material used for machine building and also good knowledge on steels
- Know how of Heat treatment and various stages of heat treatment.Heat treatment process like annealing,hardening,tempering
- Surface treatment processes ENP plating,anodizing,blacking,buffing,lapping etc
Internal proceses
- Good knowledge of SAP
- Understanding of inter departmental activities
- Understanding of Budget control and OT management
- Maintain machine up time
- Drawing reading ability and clear doubts to operator and elevate the same to Design and resolve the technical issues
- Knowledge of 5S/Lean Manufacturing/Kaizen/TPM/Six Sigma/Value stream mapping
People development
- Ability to train operators and guide them for process improvement
- Motivate operators to do continuous improvement
- Work with operators for doing RRCA and CAPA for reducing cost of poor quality
- Ability to take interviews of new Operators and judge their ability
- Able to provide on job training
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