Engineer - Panel Integration

Optimum utilisation of available resources to achieve planned activies of machine assembly by adherence of set processes.

Role and Responsibilities: 

Core :

• Ensure all product and system requirements are taken into account from the initial product conception to the finished result. 
• Eliminate the variability in the manufacturing by providing the SOPs, Work instructions & in process quality Checks. 
• Improve manufacturing efficiency by analysing and planning workflow, space requirements and equipment layout. 
• Drive & implement the 6S. Support and lead continuous improvement, problem solving and process improvement activities. 
• Carry out FMEAs, (Failure Mode Effects Analysis) process documentation and implement improvements. 
• Investigate production and process issues and providing technical support and training wherever required. 
• Contribute to continuous improvement activities 
• Produce written reports and make presentations 
• Perform root cause analysis and resolve problems 
• Lead and/or support technicians and trainee engineers 
• Liaise and communicate with other departments, customers, suppliers and other service providers 
• Be an effective team member, working with CFT to ensure smooth workflow with maximum output. 
• Carries out the production process within the allotted resources and budget, with minimal wastage and optimal manpower utilization  
• Liaises with other internal customers and suppliers as required in order to ensure an integrated and effective manufacturing area 
• Ensures daily production reports updates with good quality and minimal failures.
• Manages disciplinary issues and other team related matters  
• Comply with the Health, Safety & environmental Policies. 
• Multiskilling of Technicians by training and providing guidance. 

• Execute Panel and M/c integration using approved P&ID and EPlan Schematics
• Well versed with SAP PP module
• Prepare handover checklists for ITR and QA for function tests
• Deliver assembled M/c in time according to project timeline in co-ordination with Assembly and PPC.
• Support execution in equipment funciton tests with wired control panel (I/O test/ITR/M/c Settings and device parameterizations)
• Change request for electrical drawing/BOM correction/Layout through change control process.
• Highlight shortages/OLR to PPC and manage parts availability.
• Lean management & Value Engineering.
• Having good knowledge in PLC programming, SCADA, Safety compliance (CE / UL / CSA ETC.)
• Electrical /Automation Controls-PLC (Troubleshooting)
• Production & manpower planning.
• Analysis skill for plan vs actual of production.
• Inventory analysis

Technical Competency

High technical knowledge about Electrical Assembly. 

Knowledge of industrial engineering of value engineering & Lean Manufacturing. 

Conversant with SAP- Routing / Confirmation / BOM etc. 

Manufacturing Methods and Procedures, Manufacturing Quality, Product Development, Presenting Technical Information,  

Adequate knowledge of DOE/Six Sigma – preferably green belt. 

Awareness of QMS, HSE

Level of Education

B.E. Electrical 

Experience

10 - 12 years of experience in A & C assembly 

Industry: Capital Equipment (preferably Pharma / Packaging Machinery)