Coordinator - Shirwal Electrical , ACG Capsules (Engineering)

Group Company

ACG Associated Capsules Pvt. Ltd.

Primary Responsibilities

.   Achieve reduction in downtime on account of engineering
•    Ensure Uninterrupted power supply, maintain process parameters wrt Engineering within acceptable range 
•    Adhere to processes and systems and support to surpass budgeted AFOE
•    Monitor and control the operation of equipment and machineries with respect to Engineering in areas like utilities, HCM, mucilage preparation and Packaging
•    Monitor and control process parameters and ensure implementation of corrective actions for utilities and HCMs on regular basis 
•    Carry out root cause analysis for repeated failure and effectiveness of CAPA in co-ordination with Engineering maintenance lead 
•    Ensure availability of critical spares and consumables at shopfloor in ready to use condition to maintain plant up-time
•    Carry out corrective actions to reduce the capsule mechanical defects in coordination with Production
•    Analyse data from available logbooks/SCADA/IIOT systems and accordingly review the line of actions to be implemented for effective mitigation
•    Ensure maintenance of online/ offline documentation is maintained related to process equipment’s, HCM and all Utility equipment’s 
•    Ensure adherence to safety guidelines, c-GMP, regulatory & statutory compliances, TPM and other applicable norms
•    Support for upgradation of automation system for process synchronization / optimization.
•    Ensure execution of engineering mechanical maintenance activities in absence of engineering mechanical maintenance lead
2.   Plan & execute capacity expansion and other improvement projects in the facility 
•    Implement online project for various ongoing improvement of systems & processes
•    Coordinate with external & internal SMEs, stakeholders and consultants for designing and implementation of systems, wherever required
•    Support other functions in execution of cross functional projects
•    Improve and sustain the productivity - Control the downtime of HCM as per the target and achieve the desired quality output to meet the budget
•    Execution of innovative projects in various fields based on advanced technologies for synchronization of process/utility by automation, productivity increase and energy conservation
•    Carry out verification & calibration as and when required and maintain record
•    Coordinate with QA in carrying out validation (DQ, IQ, OQ, PQ) activities for all the new engineering equipment.
•    Carry out automated system qualification / revalidation as per GAMP -5 requirement

3. Energy Conservation
•    Analyse operational efficiency of equipment and escalate to improve in case of under performance
•    Ensure implementation of various energy saving projects to achieve budgeted ECR and budgeted power & fuel cost

Key Result Areas

• Control of Down time on account of Engineering
• ECR Control
• Preventive maintenance of equipment
• Upkeeping of standby equipment of Engineering
• Calibration /verification of instrument/equipment & error – free Documentation
• Cost reduction wrt power & fuel, stores & spares and maintenance (R&M)

Key Interfaces