Lead - Production, Pithampur, ACG Capsules

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Date: Aug 7, 2026

Location: Pithampur, India

Company: ACG

Strategic Planning Activities:

Core:

  • Monitoring and verifying all shift activities (Machine checking, IPQC (Dimensional and Attribute), FT change, DB change, Greaser Change, Colour change, daily machine performance report, process parameters, )
  • Implement Quality corrections (Dimension correction, moisture correction, process parameters) to minimize defects & achieve the target DAFOE
  • Ensures that all process parameters are in place for Colour Change (Checking of viscosity, temp, diplength, dipbath centrality and parallelity, Gelatin level)
  • Checks and Ensures that the Viscosity norms are maintained whenever there is variation in weight & viscosity.
  • SCADA monitoring for process parameters and take corrective actions in cases of deviation
  • Daily shift Report generation and communication for shift performance (productivity etc.)to support HOD/Incharge for decision making.
  • 100% SAP entries of Dips and Downtime for that shift

     

  • First Off in color change, right format filling, update color change board with special instructions and verify line clearance by call out method as per SOP to ensure FTR

     

  • Co- Ordination with CFT in case of colour change, machine trippings, break down, Machine downtime due to process parameters, cGMP and regulatory aspects

     

  • Control excess and short production in order to control inventory & improve DAFOE/OTDIF. Calculate and communicate the left over dip quantity of running batch to Gel room chemist for their planning.

     

  • Ensure all the necessary Material for the shift is available

     

  • Communication of quality status to entire team to maintain consistent quality

     

  • Execute uncut camera/laser sensor teaching during colour change

     

  • Shift handover and takeover

     

  • Facing Observation audits in shifts

     

  • Conduct daily shift opening meeting with team for shift planning

     

  • Review of Shift documents

     

  • Plan and give training to the Operators on GDP

     

  • Ensure Associates are attending trained on GMP & DI Policy.

     

  • Ensure adherence to safety guidelines/ Environment Management System - ISO14001-2015 / Occupational Health and Safety - ISO45001-2018, c-GMP, regulatory & statutory compliances, TPM and other applicable norms.

     

  • Use Golden Batch during color change and increase 100% compliance.

     

  • Use of RTBC and ensure every action log.

     

  • Ensure closure of batches as per dispatch schedule to ensure OTDIF compliance.

    Internal process:

     

  • Preparation of various reports.

     

  • Monitor and review Multiskilling initiatives in order support Departmental goals.

    People development:

     

  • Ensure proper manning and shift handling, shift activities.

     

  • Effective training to the operators with evaluation for compliance.

  • Effective manning to utilization of available sources.