Engineer - Technology transfer team, Central, ACG Capsules

Strategic Planning Activities:

Core:

 Production

• FAT execution in coordination with CPT and the vendors
• Supporting the installation and commissioning of process equipment, stabilization and commercialization
• Execution of HCM checklist during installation and stabilization
• On-job training and handholding to the associates/new joiners
• Monitoring the results of improvements projects and CAPA
• Achieve the technical KPI’s (Downtime, HFX, process loss) to achieve budgeted volume.
• Implement Quality corrections (Dimension correction, moisture correction, process parameters) to minimize defects & achieve the target DAFOE
• Ensures that all process parameters are in place for Colour Change (Checking of viscosity, temp, dip length, dip bath centrality and parallelists, Gelatine level)
• Checks and ensures that the Viscosity norms are maintained whenever there is variation in weight & viscosity
• SCADA monitoring for process parameters and take corrective actions in cases of deviation
• Co- Ordination with CFT in case of colour change, machine tripping, break down, Machine downtime due to process parameters, cGMP and regulatory aspects
• Control excess and short production to control inventory & improve DAFOE/OTDIF. Calculate and communicate the left-over dip quantity of running batch to Gel room chemist for their planning.
• Ensure all the necessary Material for the shift is available
• Communication of quality status to entire team to maintain consistent quality
• Execute uncut camera/laser sensor teaching during colour change
• Conduct daily shift opening meeting with team for shift planning
• Shift handover and takeover
• Daily shift Report generation and communication for shift performance (productivity etc.) to support HOD/In charge for decision making.
• Monitoring and verifying all shift activities (Machine checking, IPQC (Dimensional and Attribute), FT change, DB change, Greaser Change, Colour change, daily machine performance report, process parameters,)

HCM Maintenance –

• HCM Tripping analysis and corrections.
• Execution of HCM scheduled activities and Preventive Maintenance.
• Attend breakdowns if required need to stay back to cover the breakdowns.
• Sub-assemblies Preparation -Auto heads, Greaser section, Pusher, Main Gear box etc.
• Training new joiners on all above HCM maintenance activities