Engineer- Automation & Controls

Position Title:

Engineer A&C – Master Software

Employee Name:

Grade:

M09/M08

Department:

Automation & Controls – Masters

Location:

Shirwal

Reports to:

Lead - Master Software Automation & Controls

Reported by:

NA

Responsible for creating Master PLC Automation Programs by following company guidelines and international Standards to drive standardization and to support the project automation team in achieving FTR

Functional

Core:

1. Responsible for Control Architecture design, and PLC/ HMI/ SCADA software programming as per requirement.
2. Responsible for developing Master Application Program in PLC for products as per IEC61131 compliant programming language
3. To Ensure thorough testing and a first-time-right approach before releasing the software program to operation and manufacturing teams
4. Responsible for design, creation, and testing of PLC Level 1 module software code; in order to release Product code PLC Level 1 modules.
5. Responsible for design, creation, and testing of Servo drive, to release Product code for Servo drive & PLC level 1 modules.
6. Responsible for design, creation, and testing of VFD, to release Product code & VFD setting via PLC level 1 modules.
7. Responsible for design and creation of product code PLC Level 2 & 3; Servo , VFD and interfaces in order to release Product code PLC, Servo , VFD and Interfaces for the ACGE machine portfolio
8. Responsible for synchronized Master care for testing, releasing and version control for PLC, VFD, Servo Drive software code
9. Responsible for authoring, updating SOPs, Automation software company standards, and ensuring awareness by conducting training sessions.
10. Coordinate with controls system (PLC & SCADA) vendors for developing technical solutions for ACG.
11. Drive knowledge sharing of GAMP5, Validation and 21CFR Part-11 regulations & requirements.

Internal process

12. Co-ordinate with Master, Operation and NPD teams for the change control process to meet the delivery requirements.
13. Responsible for working closely with Masters team to support in resolving technical queries and writing master PLC code

People development

• Attending the identified training needs and delivering results.
• Resolve workplace problem in the area of expertise.

• Meeting master Project milestone within agreed timeline
• First Time Right for the individual’s outputs

Internal Interfaces within ACG

External Interfaces outside ACG

• A&C Masters Engineering
• System and Standard Team
• Project Automation Team
• NPD Engineering
• Human Resources

• Vendors for user interface software for PLC Software, SCADA Software, VFD, Servo drives

Technical Competency – T Compass

Leadership Competency – L Compass

Competency

Level

Competency

Level

B&R PLC software

Expert

Communication

Good

Zenon SCADA

Advanced

Innovation

Advanced

Global Design and Safety Regulations

Advanced

Problem-Solving

Advanced

Data Integrity Process for Design, Execution & testing

Advanced

Cross-Functional Team working

Advanced

VFD, SERVO Programming

Advanced

Quality & Service Orientation

Advanced

Minimum Requirement

Desired

Level of Education

• BE in Electrical/ Electronics/ Instrumentation

Hands-on experience in PLC programming, SCADA, Electrical Hardware selection

Experience in B&R PLC, Zenon Software, and Motion control is mandatory

Experience

• 3 to 5 years of experience

Work Experience in design and development of control systems for Pharma machines and industry.

Prepared By

Rakesh Kacholia

Date

16/Jul/2024

Signature

Reviewed By

Date

Signature