Assistant Engineer - Production, Cellulose

Date: Dec 18, 2024

Location: Dahej, India

Company: ACG

Group Company

ACG Universal Capsules Pvt. Ltd. Aurangabad

Primary Responsibilities

Strategic Planning Activities:

Core: 

  • Monitoring and verifying all shift activities (Machine checking, IPQC (Dimensional and Attribute), FT change, DB change, Greaser Change, Colour change, daily machine performance report, process parameters, ) 
  • Implement Quality corrections ( Dimension correction, moisture correction, process parameters) to minimize defects & achieve the target DAFOE 
  • Ensures that all process parameters are in place for Colour Change (Checking of viscosity, temp, diplength, dipbath centality and parallelity, Gelatin level) 
  • Checks and Ensures that the Viscosity norms are maintained whenever there is variation in weight & viscosity 
  • SCADA monitoring for process parameters and take corrective actions in cases of deviation 
  • Daily shift Report generation and communication for shift performance (productivity etc.)to support HOD/Incharge for decision making. 
  • 100% SAP entries of Dips and Downtime for that shift
  • First Off in color change, right format filling, update color change board with special instructions and verify line clearance by call out method as per SOP to ensure FTR 
  • Co- Ordination with CFT in case of colour change, machine trippings, break down, Machine downtime due to process parameters, cGMP and regulatory aspects

Key Result Areas

  • Production Plan vs actual
  • Capacity utilization
  • On-time delivery
  • Costs (actual vs budget) reduction
  • Number of quality issues
  • Completion rate of continuous improvement initiatives

Key Interfaces

Education:

  • B.E. - Mechanical/Electrical/Mechatronics

Experience:

  • 5 - 7 years