Sr Manager / DGM - Production, Cellulose

Group Company

ACG Cellulose Pvt Ltd, Dahej, Bharuch, Gujarat

Primary Responsibilities

• Monitoring and verifying all daily production activities (RM Storage, Stock update, entire Process parameters, Viscosity reduction, maintaining safety norms, Intermediate and finished product and by product status.)
• Implement Quality corrections (Recipe correction, moisture correction, process parameters) to minimize rejections & achieve the target Production in targeted time.
• Ensures that all process parameters are in place for Reaction (Checking process parameters, temperature and pressure control), Viscosity control, recovery system, Incineration system, By product generation)
• Checks and ensures that the Process, Viscosity, Recovery, Incineration norms are maintained whenever there is variation in above parameters
• Continuous monitoring for process parameters and take corrective actions in cases of deviation.
• Daily Production Report generation and communication for performance (productivity etc.) to support HOD/In charge for decision making.
• 100% SAP entries of Entire Process and Downtime for that shift
• Maintain record of Raw Material consumptions, Intermediate products, finished products, Recovery and waste generation.
• Co- Ordination with production team in case of Parameter deviation, break down, Machine downtime due to process parameters, safety parameters cGMP and regulatory aspects.
• Control excess and short production in order to control inventory & improve DAFOE/OTDIF. Calculate and communicate the production status, recovery status, waste status running batch planning for next batch.
• Ensure all the necessary Material for the shift is available.
• Communication of quality status to entire team to maintain consistent quality and safety.
• Execute Recipe change for production, viscosity reduction, by product recovery, waste generation and safety.
• Conduct daily plant opening meeting with team for production planning.
• Ensure adherence of all daily/ weekly/fort nightly and monthly schedules, activities, and change schedules, production schedules to minimize breakdown & to improve quality
• Ensure Trainings of SOP, Safety, cGMP and ensure effectiveness of it.
• Ensure all status display boards are updated and maintained, HCM in process status labelling
• Ensure adherence to change controls, deviations, incident reporting etc.
• Investigation of customer complaint, root cause analysis, initiate and implementation of CAPA.
• Appreciation of team members in case of any achievements, surpassing of targets, setting of new benchmarks (People Development)

  Safety, Health & Environment (SHE)

  • Implement and enforce stringent safety protocols for hazardous chemical handling and storage.
  • Promote a “Zero Incident” safety culture and lead root cause investigations for any incidents/near misses.
  • Ensure continued compliance with environmental and safety laws and regulations
  • Any other additional responsibility could be assigned to the role holder from time to time as a standalone project or regular work. The same would be suitably represented in the Primary responsibilities and agreed between the incumbent, reporting officer and HR.

Key Result Areas

• Zero LTI (Lost Time Injury) incidents.
• Compliance audit scores (internal and external).
• Production output vs. plan.
• Plant availability and downtime metrics.
• Planning and scheduling of all activities on shop floor.
• CAPA Implementation, Trainings, RCA, Change controls, Incidence reporting, etc.
• Maintain Harmony on shop floor, cGMP, Audit facing, People development.
• Achieve targets of DAFOE, OTDIF.
• Control Reaction Runaway, Viscosity correction, efficient solvent recovery, waste generation - hence control Inventory.
• Maintain 5’s, cGMP, Safety and cleanliness.
• Report preparation and reporting, SAP entries for production and downtime.

Key Interfaces

Competencies