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Strategic
- Review annual budget for maintenance, calibration and resources
Functional
Core
Achieve reduction in downtime on account of engineering
- Ensure adherence to preventive maintenance of equipment and machineries wrt utilities, HCM, mucilage preparation area as per plan
- Review process parameters and ensure implementation of corrective actions for utilities and HCMs on regular basis
- Review root cause analysis for repeated failure and effectiveness of CAPA
- Ensure availability of critical spares in ready to use condition to maintain plant up-time
- Analyze data from available log books/SCADA/IIOT systems and accordingly review the line of actions implemented for effective mitigation
- Ensure proper documentation is maintained related to Engineering and calibration
- Develop alternate vendor & conduct risk assessments in order to mitigate risk and adhere to compliance
- Ensure adherence to safety guidelines, c-GMP, regulatory & statutory compliances, TPM and other applicable norms
Planning & execute capacity expansion and other improvement projects in the facility
- Plan and ensure adherence to project tracker/planner for various improvement projects as per budget and schedule
- Coordinate with external & internal SMEs, stakeholders and consultants for designing systems, wherever required
- Support other user functions in execution of cross functional projects
- Ensure execution of size change/ pin bar change activities within the specified time frame to meet the manufacturing requirements
- Review and ensure execution of innovative projects in various fields based on advanced technologies for synchronization of process/utility by automation, productivity increase and energy conservation
- Coordinate with QA in carrying out validation (DQ, IQ, OQ, PQ) of all engineering equipment and process
Energy Conservation
- Ensure implementation of various energy saving projects to achieve budgeted ECR
- Monitor, plan and execute energy cost reduction activities to achieve budgeted energy cost
Cost optimization
- Ensure cost optimization in improvement projects with vendor development
- Ensure reduction in energy, stores & spares (engineering) and R&M cost
Internal Process
- Circulate PM compliance report on monthly basis to Plant and Central function
- Review and submit downtime analysis report on regular basis to Plant and Central function
People Development
- Develop associates on multi skilling
- Provide on job and classroom training to associates
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