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Strategic
- Prepare annual budget for maintenance and resources
Functional
Core
1. Achieve reduction in downtime on account of engineering
- Conduct preventive maintenance of equipment and machineries wrt utilities, HCM, mucilage preparation area
- Monitoring process parameters and carry out corrective actions for utilities and HCMs on regular basis
- Conduct root cause analysis for repeated failure and implement CAPA
- Ensure availability of critical spares in ready to use condition to maintain plant up-time
- Adhere to safety guidelines at all times
- Carry out corrective actions to reduce the capsule defects in coordination with Production
- Conduct condition-based maintenance along with the mechanical and electrical works
- Analyze data from available log books/SCADA/IIOT systems and accordingly prioritize line of actions for mitigation
- Maintain documentation related to maintenance and machine history cards
- Compliance to regulatory and statutory norms
- Develop alternate vendor & conduct risk assessments in order to mitigate risk and adhere to compliance
- Ensure machine health for continuous operations of all HCMs
- Ensure adherence to c-GMP, regulatory & statutory compliances, TPM and other applicable norms
2. Planning & execute capacity expansion and other improvement projects in the facility
- Plan, execute and ensure adherence to project tracker/planner for various improvement projects as per budget and schedule
- Coordinate with external & internal SMEs or consultants for designing systems, wherever required
- Support other user functions in execution of their departmental projects
- Ensure execution of size change/ pin bar change activities within the specified time frame to meet the manufacturing requirements
- Plan and execute innovative projects in various fields based on advanced technologies for synchronization of process/utility by automation, productivity increase and energy conservation
- Assist QA in carrying out validation (DQ, IQ, OQ, PQ) of all engineering equipment and process
3. Energy Conservation
- Ensure implementation of various energy saving projects to achieve budgeted ECR
- Monitor, plan and execute energy cost reduction activities to achieve budgeted energy cost
4. Cost optimization
- Ensure cost optimization in improvement projects with vendor development
- Ensure reduction in R&M cost
Internal Process
- Prepare PM compliance report on monthly basis to HOD
- Prepare, review and submit downtime analysis report on regular basis to HOD
People Development
- Develop associates on multi skilling
- Provide on job and classroom training to associates
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