Lead - Dahanu Engineering (Online), ACG Capsules

Group Company

ACG Capsules Dahanu

Primary Responsibilities

Ensure zero breakdown on account of electrical failures
•    Ensure uninterrupted Power supply in HT/LT area by coordinating with State Transmission & Distribution Board
•    Conduct condition monitoring of electrical equipment and carry out predictive/preventive maintenance by utilizing equipment/machine downtime
•    Analyze parameters from available log books and data and accordingly prioritize actions for mitigation plan 
•    Conduct root cause analysis for repeated failures and implement CAPA
•    Ensure availability of critical spares in ready to use condition to maintain plant up-time
•    Adhere to electrical safety guidelines at all times

2.   Plan and execute capacity expansion and other improvement projects in the facility
•    Plan, execute and ensure adherence to project tracker/planner for various improvement projects as per budget and schedule 
•    Coordinate with consultants/internal SMEs for designing systems wherever required
•    Support other user functions in execution of their departmental projects

3. Energy Conservation
•    Ensure implementation of various energy saving projects to achieve budgeted ECR

4.  Control Utilities downtime within planned limits.
•    Prepare electrical maintenance schedule
•    Execute maintenance as per schedule in coordination with user department, and ensure adherence to SOP and electrical safety guidelines
•    Ensure availability of critical spares in ready to use condition to maintain plant up-time
•    Ensure proper documentation, update records and history cards
•    Analyze repeated failures and implement CAPA

•    Organization Development through systems 
•    Power Quality analysis and mitigation of harmonics (monitoring health parameters of equipment/components for their lifecycle analysis)
•    Evaluate operational performance of electrical equipment / machineries and propose for energy efficient equipment/machineries, wherever required
•    Ensure adherence to c-GMP, regulatory & statutory compliances, TPM and other applicable norms
•    Carry out alternate vendor development & risk assessments in order to mitigate risk and adhere to compliance
•    Ensure cost control wrt repair and maintenance in order to meet the approved budget

Internal Process
•    Submit monthly energy budget tracker to Plant and Central function
•    Submit daily & weekly monitoring report for energy consumption (ECR) to Plant and Central function
•    Circulate PM compliance report on monthly basis to Plant and Central function

People Development
•    Develop associates on multi skilling 
•    Provide on the job and classroom training to associates

Key Result Areas

•    Providing uninterrupted power supply to the manufacturing facility
•    ECR Reduction
•    Achieve budgeted energy cost
•    Reduction in Downtime
•    Implementation of RCA, PM & CAPA
•    Compliance to statutory & regulatory norms
 

Key Interfaces

Internal Interfaces
•    Lead Electrical maintenance
•    Lead utility Maintenance

External Interfaces
•    Customers
•    Vendor

Competencies