Assistant engineer

1. Job Objective

• Planning, scheduling, coordinating and staffing of shift activities to meet the production targets and achieve the desired quality.

Shift In charge in particular will be responsible for managing all the above shift activities for the entire Hall/all machines.

   B. Primary responsibilities

• Monitoring and verifying all shift activities (Machine checking, IPQC (Dimensional and Attribute), FT change, DB change, Greaser Change, Colour change, daily machine performance report, process parameters, )
• Implement Quality corrections ( Dimension correction, moisture correction, process parameters) to minimize defects & achieve the target DAFOE
• Ensures that all process parameters are in place for Colour Change (Checking of viscosity, temp, diplength, dipbath centality and parallelity, Gelatin level)
• Checks and Ensures that the Viscosity norms are maintained whenever there is variation in weight & viscosity
• SCADA monitoring for process parameters and take corrective actions in cases of deviation
• Daily shift Report generation and communication for shift performance (productivity etc.)to support HOD/Incharge for decision making.
• 100%  SAP entries of Dips and Downtime for that shift
• First Off in color change, right format filling, update color change board with special instructions and verify line clearance by call out method as per SOP to ensure FTR
• Co- Ordination with CFT in case of colour change, machine trippings, break down, Machine downtime due to process parameters, cGMP and regulatory aspects
• 100% Compliance to schedule activities
• Comply of CAPA given to internal & external Customers

  Control excess and short production in order to control inventory & improve DAFOE/OTDIF. Calculate and communicate the left over dip quantity of running batch to Gel room chemist for their planning.

   

  Analysis of defects& trippings and taking timely qualitative actions.

  Ensure all the necessary Material for the shift is available

  Communication of quality status to entire team to maintain consistent quality

  Execute uncut camera/laser sensor teaching during colour change

  Shift handover and takeover

  Need to attend Daily/Weekly/Monthly Meetings.

  Working in cross functional Projects.

  Facing Observation audits in shifts

  Conduct daily shift opening meeting with team for shift planning