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Strategic
- Review and maintain downtime within target, adherence to R & M, Stores Spares budget, ECR and maintain them within target
- Ensure compliance to statutory and regulatory obligations.
Functional
Core
1. Achieve reduction in downtime on account of engineering
- Ensure Uninterrupted working of HCMs by daily monitoring and on line necessary corrections, on time preventive maintenance in order to upkeep manufacturing process.
- Monitor and control the operation of equipment and machineries with respect to Engineering in areas like HCM, Mucilage preparation, PFD and Utilities in order to achieve downtime target
- Monitor and control process parameters and ensure implementation of corrective actions for utilities and HCMs on regular basis
- Carry out root cause analysis for repeated failure of HCMs and its subassembly, implement effective CAPA in co-ordination with Engineering Online Leads and team member.
- Ensure availability of critical spares and change parts of HCMs at shopfloor in ready to use condition to maintain plant up-time
- Analyse data from available logbooks/HMI/SCADA/IIOT systems and accordingly review the line of actions to be implemented for effective mitigation
- Ensure proper online/ offline documentation is maintained related to process equipment’s, HCM and all Utility equipment’s
- Support to Develop alternate vendor & conduct risk assessments in order to mitigate risk and adhere to compliance.
- Ensure adherence to safety guidelines, c-GMP, regulatory & statutory compliances, TPM and other applicable norms
- Monitor online process parameter wrt HVAC, Water system, Hot water generator and Air compressor etc.
- Monitor ETP operation and support as and when required
- Ensure execution engineering electrical maintenance activities in absence of engineering electrical maintenance lead
2. Plan & execute capacity expansion and other improvement projects in the facility
- Implement online project for various ongoing improvement of systems & processes
- Upgradation of automation system for process synchronization / optimization
- Coordinate with external & internal SMEs, stakeholders and consultants for designing and implementation of systems, wherever required.
- Support other functions in execution of cross functional projects
- Improve and sustain the productivity - Control the downtime of HCM as per the target and achieve the desired quality output to meet the budget
- Execution of innovative projects in various fields based on advanced technologies for synchronization of process/utility by automation, productivity increase and energy conservation
- Ensure execution of operation of HVAC, Water system and maintain as per schedule
- Carry out maintenance of Utility & HCM equipment by utilizing equipment / Machine downtime
- Support to Project function for any upgradation in utility
. Energy Conservation
- Analyse operational efficiency of equipment and escalate to improve in case of under performance
4. Cost optimization
- Ensure cost optimization in improvement projects with vendor development
- Ensure reduction in Stores spares and R&M cost
Internal Process
- Prepare and share CTQ compliance report on daily/weekly/monthly basis with Online Lead/HOD
- Prepare, review and submit downtime analysis report, PM Compliance report and various MIS reports on regular basis to On Line lead
People Development
- Develop associates on multi skilling and Multitask.
- Provide on job and classroom training to associates
Any other additional responsibility could be assigned to the role holder from time to time as a standalone project or regular work. The same would be suitably represented in the Primary responsibilities and agreed between the incumbent, reporting officer and HR.
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